Technical Introduction
Technical Introduction
The KHC Coalescing Oil-Water Separator utilizes specially modified super-oleophilic and hydrophobic coalescing fiber materials and patented internal component design, integrating a series of technologies including cyclonic centrifugal separation, wetting coalescence, collision coalescence, and intercept filtration to achieve efficient coalescence, demulsification, and separation of emulsified oil in wastewater. The specially designed internal components can rapidly aggregate and coalesce tiny oil droplets into large ones; the packing has a large specific surface area with excellent coalescing effect and fast separation speed; it features high dirt-holding capacity and strong anti-fouling capability; ultra-high precision coalescing demulsification can reach 0.1μm.
It can remove emulsified oil with particle sizes above 0.1μm, with thorough and effective demulsification and excellent treated water quality. Strong impurity resistance enables effective removal of suspended solids with high adaptability. The cartridge features modular design for simple and quick replacement; long cartridge service life, 2~5 times that of conventional coalescing cartridges.
Product Parameters
Product Parameters| Parameter | Technical Specification |
|---|---|
| Single-unit Treatment Capacity (Q) | ~100 m3/h |
| Medium Temperature | ≤85 ℃ |
| System Pressure Drop | ≤0.05 MPa |
| Treatment Medium | Oily wastewater (emulsified oil / dispersed oil) |
| Water Content in Separated Oil | <1% |
| Oil Removal Rate | >95% |
| Minimum Separation Particle Size | 0.1 μm (ultra-high precision coalescing demulsification) |
| Core Technology | Cyclonic centrifugal + wetting coalescence + collision coalescence + intercept filtration |
| Cartridge Features | Modular design, service life 2~5 times that of conventional coalescing cartridges |
| Application Fields | Gas field condensate water, petrochemical sour water, metallurgical extraction, power plant oily wastewater |
Technical Advantages
Technical AdvantagesUltra-high Precision Demulsification
Can remove emulsified oil with particle sizes above 0.1μm, thorough demulsification with excellent treated water quality
Multi-technology Integration
Integrates four technologies: cyclonic centrifugation, wetting coalescence, collision coalescence, and intercept filtration for synergistic efficient separation
Super-oleophilic/Hydrophobic Material
Specially modified coalescing fiber material rapidly aggregates and coalesces tiny oil droplets into large ones for fast separation
High Dirt-holding & Anti-fouling
Large packing specific surface area, high dirt-holding capacity, strong anti-fouling capability, can effectively remove suspended solids simultaneously
Long Cartridge Service Life
Cartridge life 2~5 times that of conventional coalescing cartridges, significantly reducing operating costs and maintenance frequency
Modular Cartridge Design
Modular cartridge design for simple and quick replacement, reducing downtime and improving O&M efficiency
Low Water Content in Separated Oil
Water content in separated oil <1%, high recovered oil quality, beneficial for subsequent resource utilization
Patented Internal Components
Patented internal component design optimizes flow field distribution, ensuring stable and reliable coalescing separation efficiency
Technical Comparison
Technical Comparison| Comparison Item | Conventional Coalescing Separator | KHC Coalescing Oil-Water Separator |
|---|---|---|
| Separation Principle | Single coalescence / gravity separation | Cyclonic centrifugation + wetting coalescence + collision coalescence + intercept filtration four-in-one |
| Minimum Separation Particle Size | 1~10μm | 0.1μm (ultra-high precision) |
| Oil Removal Rate | 70%~85% | >95% |
| Demulsification Effect | Average, emulsified oil difficult to fully demulsify | Thorough demulsification, excellent treated water quality |
| Cartridge Service Life | Conventional lifespan, frequent replacement | 2~5 times conventional coalescing cartridge, low replacement frequency |
| Dirt-holding Capacity | Average, prone to clogging | High dirt-holding capacity, strong anti-fouling capability |
| Water Content in Separated Oil | 5%~10% | <1%, high recovered oil quality |
| Impurity Resistance | Weak, suspended solids have significant impact | Strong, can simultaneously remove suspended solids |
| Cartridge Replacement | Whole-unit replacement, complex operation | Modular design, simple and quick replacement |
| Applicability for Difficult Wastewater | Limited effectiveness | Suitable for highly emulsified condensate water, sour water and other difficult oily wastewater |
Application Cases
Application Cases
Petrochemical Emulsified Oily Wastewater Treatment
KHC coalescing oil-water separator applied in coking sour water treatment at refineries, efficient demulsification and coalescence, oil removal rate >95%
Gas Field Highly Emulsified Condensate Water Treatment
KHC coalescing oil-water separator applied in gas field condensate water treatment, 0.1μm ultra-high precision demulsification, water content in separated oil <1%
